Rebound time
Squeeze flat, release, time to full shape. Compare against the approved sample; a batch that rebounds noticeably faster used lighter foam.
Seam and skin
Run a fingernail along the seam. Any ridge or lift is a return risk.
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Print and colour
Compare against the approved sample under daylight. Airbrush shading should match position and intensity.
Odour
A strong chemical smell means insufficient curing. Reject the batch, not the piece.
Fill
For gel pieces, confirm no water beads; for foam, confirm closed-cell by weight against the sample.
Small parts
Pull test on stems, ears and tails per ASTM F963-23. Ask for the lab report, then spot-check yourself.
Packaging
Header card print, barcode scan, age grading, tracking label and choking warning. A missing warning fails customs, not just retail.
Carton
Drop test, count, dimensions and CBM against the packing list.
Documents
CPC citing the correct rules and report numbers; test reports dated within 12 months.
Write it into the PO
Every check above can be a line in the purchase order with a pass/fail. Suppliers respect what is written.
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Source: U.S. CPSC recall notices of 3 Sept 2026 and 16 CFR 1250.4 (Federal Register, 12 Dec 2025).
